Preventive Maintenance Tips for Busy Shops

Every minute counts in a busy fleet shop. But skipping or rushing preventive maintenance always costs more in the long run — whether it’s a roadside failure, DOT fine, or a missed delivery.

The good news? With the right approach and tools, preventive trailer maintenance doesn’t have to slow your team down. Here’s how high-performing shops stay efficient while keeping trailers safe, compliant, and ready to roll.

1. Stick to a Standardized PM Checklist

When the pressure’s on, consistency matters more than speed. A standardized checklist keeps every technician aligned — no missed steps, no skipped inspections.

Key items to include in every trailer PM:

  • Lighting and electrical system test

  • Brake stroke and air leak check

  • ABS fault code readout

  • Tire pressure and tread depth

  • Hub and suspension inspection

  • Coupler and landing gear check

The Inspector 930 handles electrical, lighting, ABS, and air diagnostics in one device — making it easy to complete 80% of your PM checklist without a tractor or extra tech.

2. Make Testing Independent

In a busy shop, two-person inspections are a luxury. The Inspector 930 allows one technician to fully test a trailer’s critical systems:

  • No need to hook up a tractor

  • One tool runs lights, brakes, and ABS

  • Pass/fail indicators reduce interpretation errors

By cutting out extra steps and people, shops save hours each week — and reduce the risk of shortcuts.

3. Automate Scheduling and Tracking

Busy shops can’t afford to rely on whiteboards or spreadsheets to track PMs. That’s where Sentry Software comes in.

With Sentry, managers can:

  • Automatically schedule recurring PMs by mileage or date

  • Assign tasks to specific technicians

  • Track completed work and missed deadlines

  • Keep a digital record for DOT compliance

You’ll always know what’s been done, what’s overdue, and which trailers are next — without lifting a clipboard.

4. Flag Repeat Issues Early

Fast shops can fall into the trap of fixing symptoms instead of causes. Use your PM system to track:

  • Repeated shorts or lighting failures

  • Frequent ABS faults on the same unit

  • Air system leak patterns

  • Brake adjustments that don’t hold

Sentry logs this info automatically. Combine it with Inspector 930’s precise fault detection, and you can spot patterns before they become downtime.

5. Train for Speed and Accuracy

Techs in busy shops often skip diagnostics and go straight to replacements. That leads to higher parts costs and unresolved issues.

Instead, train your team to use tools like the Inspector 930 to test first, then repair only what’s necessary. This keeps your parts inventory lean and your labor hours productive.

Pair that with Sentry’s digital checklists and documentation, and every tech has a clear path to follow — no matter how busy the day gets.

Run a Faster, Smarter Shop

Preventive trailer maintenance isn’t about doing more work — it’s about doing the right work, at the right time, with the right tool.

With the Inspector 930 for diagnostics and Sentry Software for workflow control, your shop can run faster without cutting corners.

Learn more at:
📍 lite-check.com/shop/inspector-930
📍 lite-check.com/sentry-software
Or call 509-535-7512 to see how Lite-Check can help streamline your PM process.

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Seasonal Maintenance: Preparing Trailers for Winter